LED Lighting Examination

1. The Reasons and Solutions for LED Light Flickering

If light jitter occurs after connecting LED lights, check the following aspects:   

◆ Light Issues:  

(1) When using AC power supply, check whether the light is equipped with a filter capacitor. If not, flickering may occur. Low-quality switching power supplies could also cause this issue.

(2) Check if signal cables between lights are too long. Shorten them or use lower-resistance cables (e.g., Cat5e cable <10Ω/100m, using "green+green-white" and "orange+orange-white" pairs).  

(3) For long-distance signal transmission , use RS-485 signal type.  

◆ Wiring Issues:  

(1) Check whether the signal lines are connected in reverse or wrongly.  

(2) For RS-485 signal: Confirm that the TTL-signal lights are not directly connected without passing through a signal converter board.  

◆ Master Issues:  

(1) Check if flickering is caused by pre-programmed effects. Re-record new effects to verify.    

(2) Reduce the number of lights per controller channel. Overloading slows frame rates. For instance, the point light source of Seekway's TM1804 has 1024 points per channel, corresponding to a frame rate of 50MS. If each channel has 2048 points, the corresponding frame rate would be 90MS.

◆ Power Issues:  

(1) Verify sufficient power supply. Measure voltage at the last light and keep power load <80% capacity.  

2. The Reasons and Solutions for LED Light Brightness Inconsistency

Description:

Check whether the voltage is sufficient. Insufficient power supply at the rear end may cause uneven brightness of the lights: Specifically check whether too many light tubes are connected in series on one power circuit, or observe whether the low brightness condition is concentrated at the rear end of the light strip. If so, change the wiring method - while ensuring sufficient power supply capacity, minimize series connections and maximize parallel connections to ensure adequate current flow through the power bus line. 

3. The Reasons and Solutions for The Overall Reddish Color of LED Light

Troubleshooting Directions :

Check the light, wiring, controller, and power supply.

(1) Check if there is an issue with the resistor parameter matching of the red LED chips causing excessive current. In the LED.ini file, locate the "RedCurrent = 255" parameter and gradually lower the "255" parameter until a normal test effect is achieved.

(2) Check if the voltage is insufficient and increase it within the range that does not exceed the limit.

(3) Try increasing the number of power supplies, or replace with main power cables of sufficient thickness, and reduce the number of connected light tubes.

4. The Reasons and Solutions for Random Flickering of LED Light When Connected to Controller Ports A/B

If the LED light use TTL signals while the controller uses RS-485 signal, it will cause signal mismatch between the two, and a signal conversion board needs to be added in the middle.

If the LED light useRS-485 signal, check whether the GND of the lights and the controller are correctly connected, or use a higher-quality switching power supply.

5. Reasons and Solutions for LED Light Displaying Monochromatic Patterns Normally but Flickering When Displaying Full-Color Patterns

The issue can be judged based on-site videos: First, confirm the effect causing the flickering. If the problem occurs when there is more white light, check the power supply and power delivery.

◆ Solutions:

Replace the power supply, reduce the number of lights connected to the power supply, or use a thicker main power cable.

6. Reasons and Solutions for LED Light Showing Normal Color in the First Meter but Severe Color Deviation in the Subsequent Meter

Please first measure whether the voltage is normal, check if the voltage drop of the rear pipe is too large, or if backup wires have been added to all pipes.

◆ Solutions:

Reduce the number of connected meters or replace the backup power cable with a thicker one.

7. Reasons for LED Lights Functioning Normally During On-Site Testing but Flickering During Actual Video Display

If the flickering originates from the effect material itself, it cannot be detected in the player's simulation and requires redoing the effect.

(1) If the test effect is only monochromatic without gradients or jumps, it is judged that the voltage is insufficient. Solution: Replace the main power cable with a thicker one, reduce the number of lights connected to the power supply, increase the number of power supplies, or raise the voltage within the allowable limit.

(2) If the test effect shows normal monochromatic scanning, gradients, and jumps, it is judged to be a video effect issue. Solution: Re-select a video without color noise for recording.

When flickering occurs, first confirm the video conditions. If the video is ruled out as the cause, observe whether the flickering happens when white or mixed colors dominate the video. If so, it can be concluded that the power supply is insufficient or the voltage drop in the rear lights is too large. This can be confirmed by testing the voltage at the end of the light tubes.

Troubleshooting Guide for High-Power Lights

1. When Applying a High-Power Parallel Scheme, Is It Necessary to Add an Amplifier 

Since the signal output in high-power parallel connection solutions is not processed by the internal shaping of the microcontroller but transmitted directly through the signal bus, generally, one repeater should be added for every 30 drivers to ensure stable signal transmission.

(Amplifiers may be omitted in the following circumstances: Increase the number of masters so that each channel controls fewer than 30 drivers, with cable length not exceeding 100 meters, and the light can be properly addressed and controlled during testing.)

The parallel connection method causes signal attenuation and distortion. At the same time, it is directly related to the length and quality of the line. The longer the length, the greater the deformation; the poorer the quality, the greater the deformation. 

Ageneral experience is to use high-quality network cables and install a signal repeater every 30 meters to correct the deformed signals before continuing the transmission. However, since the quality of the network used by each customer varies, specific tests still need to be conducted based on the actual situation.

2. Reasons and Solutions for Addressing Failure in High-Power Parallel Connection Solution

◆ Driver Issues:   

(1) Check for incorrect wiring at the input. Solution: Reconnect properly.

(2) Check if the driver IC is damaged. Solution: Replace the driver.

(3) Whether the bus is too long or connected to too many drivers without a repeater, causing signal distortion. Solution: Address individually or add a repeater.  

◆ Master Issues:

(1) Check for wiring errors. Solution: Reconnect correctly.

(2) Whether there was an operation error during addressing. Solution: Follow the manual instructions.  

(3) Whether the control chip program in the SD card is incompatible with the lightchip. Solution: Copy the correct SD1.bin file to the SD card.

3. Reasons Why High-Power Lights Work Normally in Individual Tests but Fail When Fully Connected in Parallel Solution

(1) Check if incorrect addressing causes display failure. Solution: Re-address (refer to the manual for specific addressing methods) after ensuring proper addressing line connection.

(2) Check for insufficient power supply.Solution: Adjust the power  supply.

(3) Check if the signal line between the controller and lightis properly connected. Solution: Reconnect the signal line correctly.  

4. How to Solve Partial Loss of Control in High-Power Lights That Worked Normally in Testing but Failed On-Site

First, confirm whether the lights use automatic or manual addressing. If automatic, check if self-test runs after power-on. If self-test is normal, inspect for loose or cold solder joints in signal input/output lines.  

If light are connected in parallel, ensure re-addressing after a normal self-test (refer to the manual for methods).  

Additionally, check: whether the quality of the selected wire is poor; Is the length of the connecting wire too long?  Check if there is a short circuit problem with the circuit and the casing. 

◆ Solutions:  

(1) Replace withCat5e or better network cables; 

(2) Add a repeater; 

(3) Inspect wiring to ensure unused signal, power, and address lines are properly insulated.

5. Reasons and Solutions for High-Power Lights Failing to Operate Normally After Self-Test When Connected to Master

◆ Master Issues: 

Verify the master model is correct, check if the SD card’s control chip matches the light chip, and inspect for wiring errors.

Solution: First, confirm the controller model and SD card configuration file are compatible with high-power lights, then reconnect the signal line between master and light correctly. If the issue persists, check if the master functions normally by testing button responses or error codes. If all else fails, inspect the master’s output ports for proper signal output.

◆ Driver Issues:  

Check for input wiring errors or damaged ICs at the driver input.

Solution: Reconnect properly or replace the driver.

Selection of Power, Control and Signal Cables

1. Power Cable Selection and Common Issues

(Note: Whether using AC transformers or DC power supplies, always hire qualified electricians for wiring based on actual lighting power and distribution while ensuring adequate power capacity.)

Power cables should use thick, pure copper-core types with low voltage drop.

Cable cross-section should match current load. Oversized current through thin cables causes overheating, burnout and short circuits.

Poor-quality cables or improper wiring increase voltage drop, reducing brightness or causing failure - always consult qualified electricians.

Identify undersized/poor cables by these four aspects:

(1) Insulation: Bare wire, rubber, plastic wire

(2) Material: Aluminum, copper

(3) Specification:Stranded, solid

(4) Cross-section (mm²): 0, 1, 1.5, 2.5, 4, 6, 10, 16, 25, 35, 50, 70, 95, 120, 150 etc.

2. AC Transformer vs DC Power Supply Wiring Techniques

(1) When using AC transformers, polarity connection does not need to be considered, whereas DC power supplies require strict attention to positive/negative polarity connections.

(2) Never reverse polarity when using DC power supplies.

(3) For both AC/DC systems, hire qualified electricians considering lighting power distribution and adequate capacity. (Thin/poor cables or improper wiring cause excessive voltage drop, brightness reduction or failure.)

3. Controller Selection, Wiring and Debugging

(1) Select models based on controlled length (meters) and pixel count.

(2) Determine if signal converters are needed by controller-light distance.

(3) Consult Seekway business specialists for optimal control solutions based on lights, site wiring and power conditions.

4. Signal Cable Selection and Troubleshooting

(1) Choosing all-copper core wire ensures that the smaller the resistance, the smaller the loss. For plugs, it is recommended to choose cold-resistant and waterproof types. 

(2) For distance: standard cables for short runs, Cat5e UTP for long runs (avoid telephone wires).

(3) If the signal cannot be transmitted, an amplification board or a matching capacitor can be added. If there is a shielding layer, it needs to be grounded to play an isolation role.

Solutions to Routine Problems

1. How to Determine if Slave Controlleris Functioning Properly

Observe the yellow and green LED indicators near the cascade port of the master controller. When network cable connection is normal but computer fails to output, the yellow light blinks slowly every 0.5 seconds. When correct network card is selected in software and the software operates normally, both yellow and green lights blink rapidly.

2. Reasons and Solutions for "E03" Error on LED Controller

(1) SD card may fail to reset - check for damage or incompatibility. Solution: Replace with new SD card.

(2) Check if lights and controller share same power switch, causing insufficient power for SD card reading. Solution: Use separate power supplies.

(3) Check for problematic files in SD card. Some computers may generate residual files after formatting due to system settings or viruses.

(4) Verify correct partition format during SD card formatting, such as FAT for 128MB, FAT for 2GB, exFAT or FAT32 for 4GB.

3. Solutions When Effect Speed Doesn't Improve After Setting Controller to Fastest Mode

(1) Try reducing controller's output points by half or more.

(2) The Master's speed adjustments are too subtle (≈10ms per step) to notice normally, so try setting the material to a suitable speed and re-recording.

4. Causes and Solutions for Diode Burnout in A68 Solution

(1) In A68 solution with bridge rectifier, 0.75V voltage drop exists between power negative and GND. Series-connected tubes increase current through diode - exceeding 1.5A limit causes burnout. Solution: Use new A68V6 solution where GND bypasses bridge rectifier in DC mode.

(2) Direct power supply to tubes via A68 solution may cause overcurrent. Solution: Use independent power supply for tubes.

5. GPS Synchronization Controller: Troubleshooting and Solutions

◆ The number of satellites can be set to S4 or more, or the mode and speed of the main controller can be set to the same value for judgment

◆ Synchronization can be improved in the following ways:

(1) Install GPS antenna in open area with <30° elevation clearance from obstacles (trees, towers, buildings).

(2) Keep >2m away from metal objects >20cm to avoid reflected wave.

(3) Since satellites are predominantly distributed near the equatorial region, for northern hemisphere installations, the GPS antenna should preferably be mounted on the southern side of the site

(4) Do not install the GPS antenna near other transmitting/receiving devices, and avoid alignment with radiation directions of other transmission antennas.

(5) For multiple GPS antennas, maintain >2m spacing or install at separate locations to prevent interference.

6. Troubleshooting Steps When Connected Light Fail to Operate in Ethernet-Based Control System

(1) Check if the Ethernet controller's indicator lights near the network port are functioning normally.   

(2) If indicators are normal, verify wiring between controller and lights.  

(3) Check if the network card appears in [Device Manager].  

(4) Verify playback software launches properly. If errors occur, install [RegisterV3.1.rar].  

(5) Confirm [WinPcap.exe] is installed.  

(6) Properly configure network card in [System Settings].  

(7) Check if the [Record Playback] button was pressed for effect playback.  

(8) Verify proper connection between lights and master network cable, and ensure light chips match software configuration.  

7. Synchronized Display Across Two LED Screens  

Ensure both screens share identical dimensions, LED tube arrangement, and segments. Implement DM134 and TM1812 IC solutions separately, prepare independent player parameter sets for each IC type, record identical effects with matching frame counts, then utilize controller synchronization functions (AC sync, cascade sync, GPS sync, etc.).  

8. Ensuring Optimal Display for LED Strip Screens  

(1) Maintain sufficient pixel density: Minimum 16 panel segments per meter or 20m tubes per square meter.  

(2) Use constant current, high-gray-scale driver chips like Seekway UCS19 series (256 grayscale) or  Seekway BS series (4096 grayscale).  

9. Rapid Fault Localization in LED Lighting Projects  

LED lighting projects comprise four main components: controllers, lights, wiring, and power supply. Implement [swap testing, sequential elimination] methodology.    
Sample troubleshooting:  

(1) Connect lines 2/3/4 to controller port 1. Normal display indicates master issue; otherwise proceed to light testing.   

(2) Replace light at purple location. Normal operation indicates light failure; otherwise check wiring.

(3) Replace wiring at points A/B/C sequentially. Successful operation identifies wiring fault; otherwise inspect power supply.  

Execute steps from simplest to most complex based on actual conditions.  

10. Preventing Rework in LED Lighting Installations  

(1) Conduct factory aging tests beforehand. When necessary, simulate on-site conditions for signal line length testing.  

(2) Simulate at least one circuit matching actual on-site light spacing for pre-installation testing.  

11. RS-485 vs TTL in DMX512 Signal for External Control Series  

Key differences lie in transmission distance and stability:  

(1) 3-wire 485 signals offer stronger transmission capability and stability.  

(2) 2-wire TTL signals have weaker transmission capability and higher power supply requirements.  

12. Stabilizing Effects for 2m-Spaced Point Light Sources  

(1)Switching to RS-485 signals between point light sources is feasible, though at increased cost.

(2) Recommended: Use Seekway's dedicated microcontroller solution with cascade protocol for signal reshaping/amplification.  

13. Solutions for >50m LED Strip-to-Controller Distances 

(1) Use Cat5e UTP cables for TTL signal transmission.  

(2) Convert controller output to RS-485 signal: Connect via quality network cable with RS-485 signal-to-TTL converter.  

14. Power Capacity Calculation for High-Power Luminaires  

(Rough algorithm):"Power supply rated power × 70% (80% for Mean Well)" / "Luminaire max power × 1.25 × actual load" = "Number of luminaires"

Example: A 350W Mean Well power supply (280W actual) can support 12 luminaires at 18W each using bus power, or 4-series, 3-parallel connection. (Ensure voltage drop < 2V in series.)

15. Custom Wiring Solutions for Engineering Projects  

Seekway business personnel will provide customized implementation plans based on: light quantity/type, on-site layout, and wiring arrangement.  

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